String Wound Filter Cartridge for Electroplating Solution Filtration and Paint Pretreatment

String Wound Filter Cartridge for Electroplating Solution Filtration and Paint Pretreatment

  • Effective Depth Filtration
  • High Dirt-Holding Capacity
  • Suitable for Industrial Chemical Filtration
  • Multiple Filtration Ratings
  • Multiple Cartridge Lengths
  • Flexible Filter Media Options
  • OEM and Custom Filtration Solutions
  • Description

The String Wound Filter Cartridge is a depth filtration solution designed for the removal of suspended solids, particles, rust, metal debris, and other contaminants from industrial liquids. With its tightly wound filtration media and controlled pore structure, the cartridge provides effective depth filtration and high dirt-holding capacity for demanding liquid filtration applications.

In electroplating solution filtration, maintaining a clean and stable process bath is essential for consistent surface quality and reliable plating performance. Fine particles, metal residues, precipitates, and other contaminants can affect the quality of plated surfaces and increase the frequency of bath maintenance. String wound filter cartridges can be used as an efficient particle-removal solution to help maintain cleaner plating solutions.

The same filtration principle is also suitable for paint pretreatment filtration, where pretreatment chemicals and process liquids may contain rust particles, suspended solids, scale, and other contaminants generated during production. By removing these unwanted particles before subsequent coating processes, string wound filter cartridges can help support stable pretreatment conditions and improve process reliability.

AAL Filter manufactures string wound filter cartridges in different lengths, diameters, filtration ratings, and media configurations to meet various industrial liquid filtration requirements.

Features

1. Effective Depth Filtration

Unlike simple surface filtration, the multi-layer winding structure of a string wound cartridge provides depth filtration. Contaminants can be captured throughout the depth of the filtration media, providing effective particle retention and good dirt-holding capacity.

This makes the cartridge suitable for industrial liquids containing a relatively high concentration of suspended particles.

2. High Dirt-Holding Capacity

The continuous winding structure creates numerous pathways for liquid flow while providing multiple opportunities for particles to be trapped within the filter media.

This helps the cartridge handle higher contaminant loading and can contribute to a longer service life compared with some conventional surface filtration products.

3. Suitable for Industrial Chemical Filtration

Depending on the selected filter media, string wound cartridges can be configured for different industrial liquid applications.

For electroplating solution filtration and paint pretreatment, the appropriate cartridge material should be selected according to the chemical composition, operating temperature, filtration rating, and process conditions.

4. Multiple Filtration Ratings

Different process stages require different filtration ratings. AAL Filter can provide string wound filter cartridges with a range of nominal filtration ratings to support applications from coarse particle removal to finer liquid filtration.

Common filtration ratings include:

1 μm, 5 μm, 10 μm, 20 μm, 30 μm, 50 μm, 75 μm and 100 μm

Custom filtration ratings can also be evaluated according to specific application requirements.

5. Multiple Cartridge Lengths

String wound filter cartridges are available in common industrial lengths, including:

10", 20", 30", 40", 50" and 70"

Different lengths allow users to select the appropriate filtration capacity according to housing dimensions, liquid flow rate, and contaminant loading.

6. Flexible Filter Media Options

Depending on the application, string wound filter cartridges are mainly available with PP (polypropylene), absorbent cotton, and fiberglass filter media.

Different filter media can be selected according to the characteristics of the process liquid, required filtration performance, and operating conditions. For electroplating solution filtration and paint pretreatment, the appropriate filter media should be selected based on the specific plating solution, degreasing solution, pretreatment chemical, operating temperature, and chemical compatibility.

7. OEM and Custom Filtration Solutions

AAL Filter supports customized string wound filter cartridges according to customer requirements, including:

· Filter media

· Filtration rating

· Cartridge length

· Outside diameter

· Core material

· End connection

· Gasket or O-ring material

· Packaging

· OEM labeling

This allows the filter cartridge to be matched to different industrial filter housings and filtration systems.

Product Selection Table

ASW


5

A

40



28

Model

Outer 

Diameter

Removal Rating

Media

Length

End Cap Configuration

Seal Material

Inner Diameter

ASW

Blank = 63mm(2.5")

61 = 61mm

62 = 62mm

BB = 115mm(4.5")

1 = 1um

5 = 5um

10 = 10um

20 = 20um

30 = 30um

50 = 50um

75 = 75um

100 = 100um

A = PP yarn and PP

       core

B = Cotton yarn and

       SS core

C = Cotton yarn and

       PP core

D = Glass fiber

       and SS core

E = PP yarn and

       SS core

975 = 9.75"(248mm)     

987 = 9.87"(250mm)

10 = 10"(254mm)

20 = 20"(508mm)

30 = 30"(762mm)

40 = 40"(1016mm)

50 = 50"(1270mm)

60 = 60"(1524mm)

70 = 70"(1778mm)

Blank = DOE

(No End Caps)

F = DOE

M = 222/Flat

P = 222/Fin

Q = 226/Fin

T = 226/Flat

Blank = No

S = Silicone

E = EPDM

V = FKM(Viton)

B = NBR

28=28mm

30=30mm

■ Maximum Operating Temperature:  80°C(PP) , 120°C(Bleached cotton) , 200°C(Glass Fiber)                                      

■ Maximum Differential Pressure: 2.4 bar @21 ℃,2.0 bar @25 ℃

■ [Material of Constructions]  Core/End cap: PP, Stainless Steel

String Wound Filter Cartridge for Electroplating Solution Filtration

Electroplating filtration is an important part of maintaining stable plating bath conditions. During electroplating processes, contaminants such as suspended solids, metal particles, precipitates, sludge, and other insoluble materials may accumulate in the process solution.

If these particles remain in the plating bath, they may contribute to surface defects, roughness, deposits, or inconsistent finishing quality.

The String Wound Filter Cartridge for Electroplating Solution Filtration provides a practical depth filtration solution for removing suspended contaminants from plating solutions.

Depending on the plating process and chemical composition, the cartridge can be installed in a circulation filtration system to continuously or periodically filter the process solution.

Typical applications include:

· Nickel plating solution filtration

· Copper plating solution filtration

· Zinc plating solution filtration

· Chrome plating process filtration

· Electroless plating solution filtration

· Metal finishing liquid filtration

· Plating bath circulation filtration

· Industrial chemical solution filtration

The correct filter media and filtration rating should always be selected according to the specific plating chemistry and operating conditions.

String Wound Filter Cartridge for Paint Pretreatment

In paint pretreatment systems, process liquids are used to clean and prepare metal surfaces before painting or powder coating. During operation, these liquids can accumulate suspended solids, rust, scale, metal particles, and other contaminants.

A string wound filter cartridge can be installed in the pretreatment filtration system to remove these particles and help maintain cleaner process liquids.

Typical applications include:

· Metal surface pretreatment

· Phosphating solution filtration

· Degreasing solution filtration

· Cleaning solution filtration

· Powder coating pretreatment

· Automotive paint pretreatment

· Industrial coating pretreatment

· Metal finishing processes

By reducing suspended contaminants in pretreatment liquids, an appropriate filtration system can help improve process stability and reduce the potential impact of particulate contamination on downstream coating operations.

Applications

The versatility of string wound depth filtration makes these cartridges suitable for many industrial liquid filtration applications.

Electroplating Industry

Used for removing suspended particles and contaminants from plating baths and circulation filtration systems.

Paint Pretreatment

Used for filtering cleaning, degreasing, phosphating, and other pretreatment process liquids before coating.

Metal Finishing

Suitable for particle removal during various metal surface treatment and finishing processes.

Chemical Processing

Used for removing suspended solids from compatible chemical solutions and industrial process liquids.

Industrial Water Treatment

Suitable for pre-filtration and sediment removal in industrial water treatment systems.

Machinery and Manufacturing

Can be used to remove particles, rust, and other contaminants from process liquids, cleaning fluids, and industrial solutions.

How to Select the Right String Wound Filter Cartridge

Selecting the correct string wound filter cartridge requires consideration of several operating conditions rather than filtration rating alone.

Important factors include:

1. Liquid Type – Identify the chemical composition and viscosity of the process liquid.

2. Chemical Compatibility – Select filter media, core, and sealing materials that are compatible with the process solution.

3. Filtration Rating – Determine the required particle removal level according to the application and downstream process requirements.

4. Flow Rate – Select an appropriate cartridge diameter and length based on the required liquid flow.

5. Contaminant Loading – Higher particle concentrations may require cartridges with greater dirt-holding capacity or larger filtration areas.

6. Operating Temperature – Consider the actual process temperature when selecting filter media and components.

7. Filter Housing – Confirm cartridge dimensions and end configurations to ensure proper installation.

For electroplating and paint pretreatment applications, AAL Filter can help customers evaluate these parameters and select a suitable string wound cartridge configuration.

Why Choose AAL Filter String Wound Filter Cartridges?

When industrial liquid filtration systems require reliable sediment removal, AAL Filter String Wound Filter Cartridges provide a practical depth filtration solution for demanding applications such as electroplating, paint pretreatment, metal finishing, chemical processing, and industrial water treatment.

With a multi-layer wound filtration structure, flexible filter media options, multiple filtration ratings, and various cartridge sizes, these cartridges can be configured for different process conditions and filter housing requirements.

AAL Filter specializes in manufacturing high-quality string wound filter cartridges and industrial filtration solutions for global customers. With extensive filtration experience and flexible manufacturing capabilities, we help customers select suitable filtration products based on their liquid type, contaminant characteristics, flow rate, filtration requirements, and operating conditions.

Contact AAL Filter today for professional string wound filter cartridge solutions for electroplating, paint pretreatment, and industrial liquid filtration.

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