The String Wound Filter Cartridge is a depth filtration solution designed for the removal of suspended solids, particles, rust, metal debris, and other contaminants from industrial liquids. With its tightly wound filtration media and controlled pore structure, the cartridge provides effective depth filtration and high dirt-holding capacity for demanding liquid filtration applications.
In electroplating solution filtration, maintaining a clean and stable process bath is essential for consistent surface quality and reliable plating performance. Fine particles, metal residues, precipitates, and other contaminants can affect the quality of plated surfaces and increase the frequency of bath maintenance. String wound filter cartridges can be used as an efficient particle-removal solution to help maintain cleaner plating solutions.
The same filtration principle is also suitable for paint pretreatment filtration, where pretreatment chemicals and process liquids may contain rust particles, suspended solids, scale, and other contaminants generated during production. By removing these unwanted particles before subsequent coating processes, string wound filter cartridges can help support stable pretreatment conditions and improve process reliability.
AAL Filter manufactures string wound filter cartridges in different lengths, diameters, filtration ratings, and media configurations to meet various industrial liquid filtration requirements.
Unlike simple surface filtration, the multi-layer winding structure of a string wound cartridge provides depth filtration. Contaminants can be captured throughout the depth of the filtration media, providing effective particle retention and good dirt-holding capacity.
This makes the cartridge suitable for industrial liquids containing a relatively high concentration of suspended particles.
The continuous winding structure creates numerous pathways for liquid flow while providing multiple opportunities for particles to be trapped within the filter media.
This helps the cartridge handle higher contaminant loading and can contribute to a longer service life compared with some conventional surface filtration products.
Depending on the selected filter media, string wound cartridges can be configured for different industrial liquid applications.
For electroplating solution filtration and paint pretreatment, the appropriate cartridge material should be selected according to the chemical composition, operating temperature, filtration rating, and process conditions.
Different process stages require different filtration ratings. AAL Filter can provide string wound filter cartridges with a range of nominal filtration ratings to support applications from coarse particle removal to finer liquid filtration.
Common filtration ratings include:
1 μm, 5 μm, 10 μm, 20 μm, 30 μm, 50 μm, 75 μm and 100 μm
Custom filtration ratings can also be evaluated according to specific application requirements.
String wound filter cartridges are available in common industrial lengths, including:
10", 20", 30", 40", 50" and 70"
Different lengths allow users to select the appropriate filtration capacity according to housing dimensions, liquid flow rate, and contaminant loading.
Depending on the application, string wound filter cartridges are mainly available with PP (polypropylene), absorbent cotton, and fiberglass filter media.
Different filter media can be selected according to the characteristics of the process liquid, required filtration performance, and operating conditions. For electroplating solution filtration and paint pretreatment, the appropriate filter media should be selected based on the specific plating solution, degreasing solution, pretreatment chemical, operating temperature, and chemical compatibility.
AAL Filter supports customized string wound filter cartridges according to customer requirements, including:
· Filter media
· Filtration rating
· Cartridge length
· Outside diameter
· Core material
· End connection
· Gasket or O-ring material
· Packaging
· OEM labeling
This allows the filter cartridge to be matched to different industrial filter housings and filtration systems.
ASW | 5 | A | 40 | 28 | |||
Model | Outer Diameter | Removal Rating | Media | Length | End Cap Configuration | Seal Material | Inner Diameter |
ASW | Blank = 63mm(2.5") 61 = 61mm 62 = 62mm BB = 115mm(4.5") | 1 = 1um 5 = 5um 10 = 10um 20 = 20um 30 = 30um 50 = 50um 75 = 75um 100 = 100um | A = PP yarn and PP core B = Cotton yarn and SS core C = Cotton yarn and PP core D = Glass fiber and SS core E = PP yarn and SS core | 975 = 9.75"(248mm) 987 = 9.87"(250mm) 10 = 10"(254mm) 20 = 20"(508mm) 30 = 30"(762mm) 40 = 40"(1016mm) 50 = 50"(1270mm) 60 = 60"(1524mm) 70 = 70"(1778mm) | Blank = DOE (No End Caps) F = DOE M = 222/Flat P = 222/Fin Q = 226/Fin T = 226/Flat | Blank = No S = Silicone E = EPDM V = FKM(Viton) B = NBR | 28=28mm 30=30mm |
■ Maximum Operating Temperature: 80°C(PP) , 120°C(Bleached cotton) , 200°C(Glass Fiber) ■ Maximum Differential Pressure: 2.4 bar @21 ℃,2.0 bar @25 ℃ ■ [Material of Constructions] Core/End cap: PP, Stainless Steel | |||||||
Electroplating filtration is an important part of maintaining stable plating bath conditions. During electroplating processes, contaminants such as suspended solids, metal particles, precipitates, sludge, and other insoluble materials may accumulate in the process solution.
If these particles remain in the plating bath, they may contribute to surface defects, roughness, deposits, or inconsistent finishing quality.
The String Wound Filter Cartridge for Electroplating Solution Filtration provides a practical depth filtration solution for removing suspended contaminants from plating solutions.
Depending on the plating process and chemical composition, the cartridge can be installed in a circulation filtration system to continuously or periodically filter the process solution.
Typical applications include:
· Nickel plating solution filtration
· Copper plating solution filtration
· Zinc plating solution filtration
· Chrome plating process filtration
· Electroless plating solution filtration
· Metal finishing liquid filtration
· Plating bath circulation filtration
· Industrial chemical solution filtration
The correct filter media and filtration rating should always be selected according to the specific plating chemistry and operating conditions.
In paint pretreatment systems, process liquids are used to clean and prepare metal surfaces before painting or powder coating. During operation, these liquids can accumulate suspended solids, rust, scale, metal particles, and other contaminants.
A string wound filter cartridge can be installed in the pretreatment filtration system to remove these particles and help maintain cleaner process liquids.
Typical applications include:
· Metal surface pretreatment
· Phosphating solution filtration
· Degreasing solution filtration
· Cleaning solution filtration
· Powder coating pretreatment
· Automotive paint pretreatment
· Industrial coating pretreatment
· Metal finishing processes
By reducing suspended contaminants in pretreatment liquids, an appropriate filtration system can help improve process stability and reduce the potential impact of particulate contamination on downstream coating operations.
The versatility of string wound depth filtration makes these cartridges suitable for many industrial liquid filtration applications.
Used for removing suspended particles and contaminants from plating baths and circulation filtration systems.
Used for filtering cleaning, degreasing, phosphating, and other pretreatment process liquids before coating.
Suitable for particle removal during various metal surface treatment and finishing processes.
Used for removing suspended solids from compatible chemical solutions and industrial process liquids.
Suitable for pre-filtration and sediment removal in industrial water treatment systems.
Can be used to remove particles, rust, and other contaminants from process liquids, cleaning fluids, and industrial solutions.
Selecting the correct string wound filter cartridge requires consideration of several operating conditions rather than filtration rating alone.
Important factors include:
1. Liquid Type – Identify the chemical composition and viscosity of the process liquid.
2. Chemical Compatibility – Select filter media, core, and sealing materials that are compatible with the process solution.
3. Filtration Rating – Determine the required particle removal level according to the application and downstream process requirements.
4. Flow Rate – Select an appropriate cartridge diameter and length based on the required liquid flow.
5. Contaminant Loading – Higher particle concentrations may require cartridges with greater dirt-holding capacity or larger filtration areas.
6. Operating Temperature – Consider the actual process temperature when selecting filter media and components.
7. Filter Housing – Confirm cartridge dimensions and end configurations to ensure proper installation.
For electroplating and paint pretreatment applications, AAL Filter can help customers evaluate these parameters and select a suitable string wound cartridge configuration.
When industrial liquid filtration systems require reliable sediment removal, AAL Filter String Wound Filter Cartridges provide a practical depth filtration solution for demanding applications such as electroplating, paint pretreatment, metal finishing, chemical processing, and industrial water treatment.
With a multi-layer wound filtration structure, flexible filter media options, multiple filtration ratings, and various cartridge sizes, these cartridges can be configured for different process conditions and filter housing requirements.
AAL Filter specializes in manufacturing high-quality string wound filter cartridges and industrial filtration solutions for global customers. With extensive filtration experience and flexible manufacturing capabilities, we help customers select suitable filtration products based on their liquid type, contaminant characteristics, flow rate, filtration requirements, and operating conditions.
Contact AAL Filter today for professional string wound filter cartridge solutions for electroplating, paint pretreatment, and industrial liquid filtration.