Water Filtration for Mining Industry
Water Filtration for Mining Water/Wastewater Treatment
1.Metal Ore Leachate Treatment (Gold/Copper Leachate)
Purpose: Remove suspended particles (<10 µm) and heavy metal ions (e.g., As, Hg) from cyanide leachate.
Products: Plate & Frame Filter Press: For filtration precision of 1–5 µm, made from polypropylene (corrosion-resistant, pH 2–12).
Activated Carbon Adsorption Tower: Adsorbs residual cyanide (adsorption rate ≥99%).
Simplified Process:
Leachate → Pre-sedimentation (pH adjustment) → Plate & Frame Filtration → Activated Carbon Adsorption → Reuse/Discharge.
Key Parameters:
Treatment capacity: 50–200 m³/h.
Cake moisture content: ≤18%.
2.Coal Washing Wastewater Treatment
Purpose: Separate coal slurry (>50 µm) and recover clean water (SS ≤50 mg/L).
Products:
Hydrocyclone: For coarse particle separation (>200 µm).
Belt Filter Press: For dewatering coal slurry (moisture content ≤25%).
Disc Filter: For fine filtration (10 µm precision).
Simplified Process:
Coal washing wastewater → Hydrocyclone → Sedimentation → Belt Filtration → Disc Filtration → Clean water recovery.
Industry Standard: Meets "Coal Industry Pollutant Discharge Standards" (GB 20426-2006).
3.Tailings Water Recycling
Purpose: Recover fine particles (<5 µm) and desalinate tailings water (TDS ≤500 ppm).
Products:
Ceramic Membrane Filter: Pore size of 0.1–0.5 µm, pressure tolerance up to 1.0 MPa (resistant to high turbidity shock).
Reverse Osmosis (RO) System: Desalination rate ≥98%.
Simplified Process:
Tailings water → Flocculation & Sedimentation → Ceramic Membrane Filtration → RO Desalination → Industrial reuse.
Energy Efficiency: Ceramic membrane flux ≥100 LMH (L/m²·h).
4.Flotation Reagent Purification
Purpose: Remove impurities such as oils and colloids from flotation agents.
Products:
Bag Filter: For primary filtration (25–100 µm).
Ultrafiltration (UF) System: For fine filtration (0.01 µm precision, 10 kDa molecular weight cutoff).
Simplified Process:
Flotation reagent → Bag Filtration → Ultrafiltration Purification → Storage → Flotation production line.
Advantages:
Reagent recovery rate ≥95%.
Reduces new reagent procurement costs by 30%.
5.Acid Mine Drainage (AMD) Treatment
Purpose: Neutralize acidic water (pH 2 → 7) and remove Fe/Mn heavy metals (concentration ≤0.1 ppm).
Products:
Limestone Neutralization Reactor: For pH adjustment (automated dosing system).
Deep Bed Filter: Multi-layer medium (quartz sand + manganese sand) for filtration.
Ion Exchange Resins: For heavy metal removal.
Simplified Process:
Acidic water → Neutralization → Deep Bed Filtration → Ion Exchange → Discharge (meets standards).
Compliance: Meets "Integrated Wastewater Discharge Standards" (GB 8978-1996).
Additional Mining Filtration Products and Applications
Clarification & Separation for Slurry Treatment:
Decanter Centrifuge: For separation of solids from slurries in mineral processing.
Pressure Leaf Filter: For clarifying and separating liquids from slurries, commonly used in concentrate filtration.
Dust and Airborne Contaminant Filtration:
Electrostatic Precipitator (ESP): For removing fine dust and particulate matter from exhaust gases in mining operations.
Water Softening Systems for Mine Water Treatment:
Water Softener Units: Used to remove calcium and magnesium ions to prevent scaling in equipment and improve water quality.